Call: 949.458.3731
info@ipolymer.com
International Polymer Solutions
Able to meet tight tolerances of (±) .0005 inches and capable of turning parts up to twelve inches in diameter, we have happily served a variety of industries, such as life services, semiconductor, aerospace, and alternate energy. And our precision CNC machining of plastics can be used for the production of custom air cylinders, machine components, and pneumatic and manual valves.

Equipped with live tooling capabilities on our large swing, CNC lathes, and offering CAD design, CAM programming, and reverse engineering services, our precision CNC machining of plastics has been Six Sigma certified for lean manufacturing practices.

Offering a variety of production processes, including, but not limited to, parting, threading, knurling and grinding, we invite you to contact iPolymer to inquire after our superior CNC machining of plastics, or any of our secondary service options, which include assembly, drilling, tapping, bending and plastic welding.
Unit of Measure

Industry Focus

N/A

  • Life Services
  • Semiconductor
  • Aerospace
  • Alternate Energy
    • Solar
    • Bio Fuels
  • Chemical
  • Electronic/Micro Electronics
  • Food Processing
  • Marine
  • Military/Government
  • Optical
  • Packaging/Converting
  • Pharmaceutical

Intended Applications

N/A

  • Air Cylinders
  • Linear Actuators
  • Valves
    • Pneumatic
    • Solenoid
    • Manual
    • High Purity
    • High Temperature
  • Machine components
  • Fasteners
  • Fittings

Tolerances

N/A ± .0005 in

Part Diameter

N/A Max:
12 in
304.8 mm

Equipment

N/A

  • HAAS GR408 Router
    • 4’ x 8’ Large Platform Capacity
  • Hurco VM64
    • Full 4 Axis Capability
  • Hurco VM2
  • Mazak Nexus 200M
    • Live Tooling Capability
    • Bar Feed
    • Parts Catcher
  • Hitachi Seiki HT20SII
  • Boyar Shultz R-612
  • Cincinnatti Milacron Arrow 1000
  • Bridgeport EZ Trak

Machining Processes

N/A

  • Parting/Cutting
  • Facing
  • Turning:
    • Contour Turning
    • Form Turning
    • Taper Turning
    • Straight Turning
  • Threading
    • External
    • Internal
  • Internal Forming
  • Knurling
  • Boring
  • Drilling
  • Counterboring
  • Countersinking
  • Pocketing
  • 3-D Profiling
  • Reaming
  • Tapping
  • Thread Milling
  • Grinding

Materials (Plastic Polymers)

N/A

  • ABS (Acrylonitrile Butadiene Styrene)
  • Acetal
  • Acrylic
  • Carbon Fiber
  • Cellulose Acetate and Butyrate
  • CPVC
  • EVA
  • Fiberglass FRP
  • Fluorpolymers
  • Graphite
  • Halar
  • HDPE
  • Hytrel ®
  • Kapton ®
  • Kevlar ®
  • Kydex ®
  • LDPE
  • MDPE
  • Mylar ®
  • Neoprene ®
  • Nomex ®
  • Noryl ®
  • Nylon
  • PBI
  • PBT
  • PTFE
  • PEEK
  • PetG
  • PES
  • Polycarbonate
  • Polyester
  • Polymide
  • Polypropylene
  • Polystyrene
  • Polysulfone
  • Polyurethane
  • PPS
  • PTFE
  • PVDF
  • Rubber
  • Santoprene
  • Silicone

Fixturing

N/A

  • Three-jaw chuck
  • Four-jaw chuck
  • Custom In-House Fixturing & Tooling

Equipment Capabilities

N/A

  • CNC Control Capabilities
  • Large Swing Lathe
  • CAD Design Services
  • CAM Programming Services
  • Reverse Engineering

Secondary Services Offered

N/A

  • Assembly
  • Drilling
  • Tapping
  • Bending
  • Plastic Welding

Production Volume

N/A

  • Min / Max: 1 / 10,000 Units
  • Specialty Production Shop
  • Prototype
  • Low Volume, High Mix

Industry Standards

N/A

  • ANSI
  • ASME
  • ASTM
  • ISO

Efficiency

N/A

  • Six Sigma Analysis
  • Lean Manufacturing
  • 5S Practices Implemented

File Formats

N/A

  • AutoCAD (DWG,DWZ)
  • BMP
  • Catia (CAT Drawing, CAT Part)
  • DXF
  • GIF
  • IGES
  • Inventor (IDW, IPT)
  • JPG or JPEG
  • PDF
  • Pro-E or Pro/Engineer (DRW,PRT,XPR)
  • SolidWorks (SLDPRT,SLDDRW,SLDDRT)
  • STEP
  • TIFF